Mineral/Stone/Rockwool Production Line with Electric Furnace

• Certification: CE, ISO, SGS
• Automation: Automatic
• Packing: Sea Packing
• Customized: Customized
• Specification: Slab/Sheet/Panel/Roll
• Model NO.: HR0039
• HS Code: 84748090
• Production Capacity: 15000-40000t/Year

Product Description

Nanjing Hairui Insulation Co., Ltd. (Hairui in Short) was established in 2008. It is a diversified development enterprise which integrates the export of rock wool equipment, establishment and also improvement of rock wool production line, technical advising, process optimization, and new technology, new equipment development consulting and full solution. The company is committed to introducing advanced automation technology, and has a professional, experienced work team, can timely provide customers with diversified services. 
   
 Now Hairui wins very good reputation, based on its domestic market, we have exported to Middle East market. The company passed and had been approved for the CE certificate, ISO 9001:2008 Quality Management System Certificate and have more than 20 patents. 

Looking forward to the future, the company will take modern management and innovation as the core, constantly improve its competitive advantage, and become a true leader in East China area.                                                                                                                        
Hairui offers a comprehensive range of technical support and project management services, as well as production improvement and process optimization on greenfield sites. Hairui services cover every phase in the project life cycle:


(1)Main Product Feature

Type of finished product:
•Felts
•Boards
•Stitched mattresses

Product features:
•Density 40 - 200 kg / m3
•Thickness 30 - 250 mm
Width 300 - 1200 mm

All rock wool products can be coupled with different types of materials (depending on their use) such as paper, aluminum, glass veil.



Main Equipments:
Electric furnace
Spinning machine
Drum forming chamber
Pendulum unit and steel platform
Heat-exchanger
Crimping machine
Pressing machine
Curing oven
Cyclone dust extractor
Pulse jet bag filter
Bar cutting machine
Knife CNC flying saw
Air compressor
Packing device
Belt Conveyor
 

Category 1	Equipment name
1. Cold slag electric melting furnace.	1. Non-standard electric furnace transformer.
	2. Holding brake;
	3. Pressure ring;
	4. Bellows;
	5. Copper tiles;
	6. Short network;
	7. Water-cooled cable;
	8. Water-cooled compensator;
	9. Insulation fixture
	10. Short net connection bridge,
	11. Other short network supporting facilities,
	12. Electric furnace cover,
	13. Electric furnace body,
	14. Heat dissipation base, pipe and fan
	15. Hydraulic system,
	16. Cooling system,
	17. Electrical control system, sensors, wires and cables and PLC
	18. Professional construction cost of the first castable refractory. ( 5 Chinese workers and 24 days. Need to coordinate technical issues to decide how many people needed finally.)
	19. First overall refractory plan (designed and manufactured according to two to three years of overhaul, one minor repair per year. Designed according to production cycle.)
	20. First carbon rod
	21. Other accessories
Category 2 (Electric Furnace Supporting Equipment)	Equipment name
2. Supporting system.	1. Batching and feeding system
	2. Drying system.
	3. Input, storage, weighing and unloading system.
	4. Electric control system.
Category 3 (Electric furnace supporting environmental protection)	Equipment name
3. Electric furnace supporting system.	1. Cyclone dust removal machine
	2. Air-cooled temperature reducer
	3. High temperature cloth bag dust removal
	4. FRP desulfurization tower
	5. Electric control system for dust removal system
Category 4 (Electric Furnace Supporting Service)	Equipment name
	1. Overall guide installation service, (guide and assist in installation)
	2. Transformer, hydraulic, short network, technical service engineer (guide and assist in installation)
	3. Electrical control installation and production commissioning engineer (guide and assist in the installation, responsible for commissioning, continuous operation for 3 days)
	4. Technical maintenance and training engineers (responsible for maintenance and operation, and training)
	5. Optional: Contract installation services

Our Advantage:

Free pre-sales service, free plant visit guide and consultation
Troubleshooting and after-sales service
Wearing and Spare parts sales


Engineering, Planning, Construction and other Solutions:

SET UP
Feasibility studies
Project planning
Rockwool formulation and raw material evaluation

EXECUTION
Basic and detailed design
Design of parts and/or complete plants
Engineering, procurement, construction management
Construction, erection and start-up

OPERATION & MAINTENANCE 
Technical assistance for plant operation and maintenance
Personnel training and support
Troubleshooting and after-sales service
Wearing and Spare parts sales
Old line modification, production improvement, upgrading and process optimization

WHY YOU SELECT AND BELIEVE US :
1--We are committed to the development of building material machinery above 15 years.
2--5 years professional experience on machinery export business.
3- Strong R&D team with the most advanced design platform, could provide customized product and services.
4--We have sold our machinery to Middle East market, and earned a reputation for high quality products, competitive pricing and excellent after-sales service.
5--High quality with competitive price .          


Welcome to Hairui!